In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste management standard.
Drilling Waste Management System Features:
Good Result of Water-based Mud: 6%-10% Water Content.
Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
Stable Performance:KOSUN Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
Environmental and Economical: This cutting dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.
Drilling waste management has put forward higher requirements with the constant improvement of the environmental protection requirement. It can not only be very good to solve the environmental problems, but also can do recycling to the waste of the solids control system. While drilling cutting management system maximize retains the useful mud, and it concentrated solidify after processing of drilling cuttings. That helps to reduce the destruction of the environment in oil filed worker.
In the process of oil and gas drilling, general shallow wells would use water-based mud, and deep wells would use oil-based mud, that makes conventional solids control equipment work effectively on recovery of heavy metal and stone and useful drilling fluid. However, these cutting fluids containing heavy metals and solids (presumably oil content at 12%~18%) would caused great damage on nearby vegetation, soil, groundwater and other natural environment building and human living environment if they are not managed to emissions.
KOSUN is the professional Drilling Waste Management Manufacturer and exporter. KOSUN can design and produce the Drilling Waste Management system and Drilling Waste Management equipment as requirment of customers. (Editor:Kosun Lily.Wang)
The KD-425 Slurry Treatment System consists of scalping shaker module, desanding module and desilting module. Equipped with coarse-mesh screens, the scalping shaker module is used to remove big particles. The desanding module is equipped with two desanding cyclones, and the desilting module is equipped with six desilting cyclones, and a dual-deck shaker is used as the underflow shaker for desander and desilter respectively.
The mud falls into the collecting box via scalping shaker, and then is conveyed to the desanding module through a connecting trough. The desanding module is equipped with a desander having two 18” cyclones in diameter and is capable to remove sand from the mud. The desilter with six 6” cyclones in diameter can further separate the mud as required.
1) KD-450 de-sanding module consists of coarse vibrating sieve, fine vibrating sieve, desanding cyclone, main container, mud tank and gravel pump.
2) Vibrating screen sieve angle can be adjusted, the adjustment range of -1 ° ~ +5 ° (sieve surface inclination upward positive angle).
3) Screen material for the polyurethane, the type of embedded steel frame.
4) Screen locking system for non-metallic expansion fastener locking system.
5) Desander cyclone working pressure of 0.04 ~ 0.2MPa, equipped with a pressure gauge.
6) Desander cyclone for the polyurethane material.
7) Feed pressure can be adjusted by butterfly valve.
8) Desander with a pump for the gravel pump.
9) Rinse the screen with a jet nozzle with a small rotation angle. The pump is owned by the customer.
10) Due to the high liquid pressure, all critical wear areas that may be corroded are welded with additional protective plates or increase the thickness of the pipe wall.
Centrifugal separation system:
1) Centrifugal separation system consists of a basket filter, two centrifuge feed screw pump, two horizontal centrifuges and water treatment tank.
2) centrifugal separation system using modular design and equipped with a walkway, vertical ladder and guardrail,it is safe for Maintenance staff to maintenance operation.
In recent years,protecting the environment is becoming more and more important to the whole human beings.How to properly management the tailings(gold mine tailings,coal mine tailings,mine tailings, copper mine tailings,telluride mine tailings) has been a primary problem for the mining business with the government increased environmental protection efforts.(Tailings Management Process Design)
Solids control, or solids control equipment by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.
-DC Series Decanter Centrifuge: is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G.
-D Series Decanter Centrifuge: is used in separating suspension of solids phase with particle ≥2μm in diameter, and can be used at Environmental Protection Industry, Chemical Industry, Food Industry, Pharmaceutical Industry,and many other related industries, and can the replacement of GEA westfalia centrifuges or Alfa Laval centrifuge.
-Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.
-Desilter: In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.
-Diesel tank: is the specialized tank used to provide and store fuel for diesel engine and generator, which mainly consists of storage tank, self-priming centrifugal oil pump, filter, flowmeter, explosion-proof liquid-level switch, liquid level gauge, elevated oil tank & manifold and stainless steel valve.
-Shear Pump: For a quick concoction of high-performance mud, and shorten the time spent on it, so as the and wells’ economic benefits increased, the shear pump by Kosun is performing good.
-Screw Pump: is used to feed drilling fluids to decanter centrifuge since drilling fluids is pushed to proceed along axial direction evenly.
-Mud Agitator: is used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.
-Mud Gun: is for jets drilling fluids with high pressure inside mud tanks.
-Balanced Elliptical Motion Shaker: In drilling top-hole sections where heavy, high-volume solids, it canremove viscous solids and eliminate larger particles in drilling fluids.
-Centrifugal Pump: can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.
-Jet Mud Mixer: is mainly applicated in concoct the drilling fluids and to change its density and viscosity.
-Water tank: can be widely used in petrochemical industry, food industry and industrial water.
-Submersible Slurry Pump: is used to pumping of thick oil, oil residue, dirty oil, mud, mortar, running sand and other liquids from the municipal sewerage, so its application industry can be related with many, such as environmental protection, new type building materials, coal washing, municipal projects, thermal power generation, coal gas coking plant, refinery, steel mills, mining, paper making, cement plant or food producting factory.
-Linear Motion Shale Shaker: The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75 μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment for further treatment.
-Drilling Fluid Tank: is often rectangle with its base constructed by H-shape steel as the main frame and other building materials, made to be skid mounted after satisfying the strength requirement.
-Hi G dryer: is used to recover cuttings from water-based or oil-based drilling fluids so as to lower the hydraulic proportion than 10% and significantly reduce the cost on waste discharge. It is proved to be particularly effective in recovering the oil-based mud cuttings.
-Drilling Mud Cleaner: Combing desander and desilter, the Drilling mud cleaner by Kosun can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.In the second or third stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment.
Solids Control Services – KOSUN
KOSUN products are typically applied to the following three fields:
(1) Petrochemical field: petroleum solids control equipment and system, zero discharge of drilling mud, and upstream & downstream products of petrochemical industry;
(3)Infrastructure field: HDD, metro tunnel shield construction, pipe gallery laying, diaphragm wall, pile foundation slurry, riverway and lake dredging, etc.
Founded in 1992, Xi’an KOSUN Machinery Co., Ltd. is a state-level high-tech enterprise integrating environmental products R&D, production and sales, general project contracting and environmental management services. KOSUN is committed to the quality policy of “Good Faith, Quality Goods and Transcendence” and is based on the Chinese market to provide worldwide users with all kinds of professional solid-liquid separation products and comprehensive treatment services. (Editor:Kosun Lily.Wang)
Kosun- Solids Control Company/ Drilling Waste Management Company
Tel.: +86 29 87304914/86-13891934239
Contact person: Lily Wang
Solids control is a technique used in the drilling rigs to separate the solids crushed by the drill bits that are brought to the well surface. When unwanted solids are efficiently removed from the circulation system, the fluids in the wells are of highest quality. Efficient Solids Control results into less replacement of fluids, less waste and few additives that are needed to be removed and disposed. This also significantly decreases the risk of downhole related problems due to excessive solid contents in the drilling fluid.
Normally, solids control system contains five stages: the mud tank, shale shaker, vacuum degasser, desander, desilter, and centrifuge. The shale shaker is used to separate big solids with diameter above 75μm, the desander addresses solids from 45-74μm, and the desilter segregates solids between 15-44μm. Sometimes the desander and desilter are combined as one high efficiency mud cleaner. When air enters the drilling fluids, a vacuum degasser is used to separate the air. When there is no air in the mud, the degasser works as a big agitator. All these stages are mounted on the top of the mud tank. After separating the solids, the clean mud can be pumped into the borehole again.
Recent advances in solids control include the creation of a closed loop system which allows for increased environmental control and reduction in the potential for spills of drilling fluids. Several US states have either passed or are considering the implementation of closed loop systems, particularly for hydro-fracturing operations.
KOSUN solids controlsystem includes shale shaker, decanter centrifuge, desander, desilter, vacuum degasser, sand pump, agitator and mud tank, and horizontal decanter centrifuge and disc centrifuge. (Editor:Kosun Lily.Wang)
Just as we all know that Decanter Centrifuge is one kind of machine revolving at high speed. During operation, revolving drum will generate strong centrifugal force (it is not like the solid control system, to some extent, decanter centrifuge is a core part for a whole solid control system and water based mud unit). To ensure the safety of operators and equipment, the following safety rules shall be strictly followed when using it.
Pay more attention for original Instruction Orders or Steps. Through dynamic balance of revolving drum parts of centrifuge, during assembly, original installation order shall not be changed and there shall be no parts omitted. Threaded connection part shall be installed in place; during assembly, if there is assembly mark, the mark shall be aligned. Before startup, operating pump system shall be inspected and there shall be no water leakage under close state of magnetic valve.
Keep the decanter centrifuge off. Before clamping revolving drum clamp ring and fixing inlet/outlet device and other fastening screws, decanter centrifuge shall not be started.
Before completely stopping revolving drum, any part of equipment shall not be loosened.
During operation, if abnormal vibration of decanter centrifuge is found, power shall be cut off for emergency shutdown. After revolving drum is completely stopped, each part shall be disassembled cleaned and inspected and attention shall be paid to assembly order and position. After the causes of abnormal vibration are found out and removed, reassembly and startup can be carried out. Time interval between re-startup and shutdown shall be more than 4h (This item is also suitable for mud cleaner).
Flame heating or repair welding of main revolving drum parts is not allowed, especially revolving drum body, revolving drum cover and clamp ring.
Use of revolving drum parts and revolving drum parts of other equipment shall not be mixed, even the revolving drum parts with same model.
The above 6 tips or we can call it as steps should be kept in our mind, they can help us improve our working efficiency. Just as I mentioned in the post, you could find more information about solids control system, drilling waste management unit, oil recovery unit, and some other solids control equipment, such as mud cleaner, sand pump, vacuum degasser, cutting dryer, etc. In another words, KOSUN could be your better cooperator.
1.Mud agitator – Kosun producing the drilling mud agitator mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.
2. Drilling Mud Cleaner: Combing desander and desilter, the Drilling mud cleaner by Kosun can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.In the 2 or 3 stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment.
3. 3 phase Decanter Centrifuge: 3 phase decanter centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.
4. Desilter: In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.
5. Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.
6. Centrifugal Pump: When transporting drilling mud, the centrifugal pump by Kosun can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.
1. Drilling Mud Cleaner: Combing desander and desilter, the Drilling mud cleaner by Kosun can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.In the 2 or 3 stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment.
2.Mud agitator – Kosun producing the drilling mud agitator mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.
3.3 phase Decanter Centrifuge: 3 phase decanter centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.
4.Desilter: In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.
5.Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.
6.Centrifugal Pump: When transporting drilling mud, the centrifugal pump by Kosun can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.
In the oilfield drilling industry, drilled solids within the drilling fluid must be removed in order to allow re-use of the drilling fluid. Efficient removal of these drilled solids results in considerable cost savings to energy companies through proper Oilfield Solids Control, reducing the treatment cost of drilling fluid, as well as protecting against catastrophic downhole tool damage and failures.
KOSUN Industries centrifuge is designed to remove the drilled solids from the drilling fluid, which allow for:
-Increased penetration rates
-Minimal drilled solids concentration
-Substantial cost savings through reduced drilling fluid maintenance, disposal costs and downhole tool protection.
-Separation of environmental and oilfield drilling fluids allowing for less environmental impact.
KOSUN has the experience that is required to design custom tailored strip sites for various applications.We understand that each application is unique and has different variables. By doing an engineering design we are able to identify target process rates, fluid parameters into and out of the site, surface equipment size restraints and deliver our clients with custom packages to suit their specific needs.
KOSUN Solids Control manufacture equipment for Oil Gas drilling mud solids control system,HDD(Horizontal Directional Drilling) mud reycling System,mining and industrial slurry sepration.KOSUN Solids Control system are wildly used for both onshore and offshore oilfield drilling rig,HDD drilling rig. Shale Shaker, Mud Cleaner ,Desander ,Desilter, Centrifuge, Agitator, Mixing Hoppers, Flare Igniter, Mud Tanks, Pumps, Degassers for sale.
For more information about Oilfield Solids Control,oilfield solids control equipment,please contact us. (Editor:Kosun Lily.Wang)
KOSUN solids control equipment for sale includes shale shaker, decanter centrifuge, desander, desilter, vacuum degasser, sand pump,agitator and mud tank, and horizontal decanter centrifuge and disc centrifuge.
Kosun machinery co.,ltd was founded in 1992 in China, is one of the earliest manufacturers in solids control equipment and separating machines in China and now a world-famous drilling solid-phase control equipment manufacturer and waste management solutions provider.
Kosun solids control equipment and solids control system are widely applied in oil and gas drilling, coalbed methane drilling, trenchless drilling, sandstone staged treatment, ore staged treatment, industrial wastewater treatment for river dredging, waste oil recovery and purification treatment, etc.