In the second or third stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment. Combing desander and desilter, the Drilling mud cleaner can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.
Advantages and Features of Mud Cleaner:
Polyurethane ( PU ) material, high-chromium cast iron or ceramic to make desander and desilter cones.
Desander cones can be installed between one and three 10″ desander cones, each cone can process 500 GPM and makes a separation between 45 and 75 μm.
Desilter cones can be installed between eight and twenty 4″ or 5″ desilter cones, each cone can process 80 GPM, and makes a separation between 15 and 45 μm.
Mechanical Deck is adjustable during operation, reliable performance.
Compact design with small footprint, with top feed and weir feed two option.
Hook-strip shaker screen for fast screens changing with screens.
Solids control, or solids control equipment by KOSUN – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years. We can also supply Decanter Centrifuge, Linear Motion Shale Shaker, Balanced Elliptical Motion Shaker, Hydrocyclone, Vacuum Degasser, Drilling Fluid Tank, Submersible Slurry Pump, Centrifugal Pump, Screw Pump, Diesel tank, Shear Pump, Shale Shaker Screen and so on.
Founded in 1992, Xi’an KOSUN Machinery Co., Ltd. (KOSUN) is a high-tech enterprise integrating R&D, production and sale of solid-liquid separation equipment and systems, which can provide diversified solid-liquid separation solutions in the fields of engineering construction, environmental protection, petroleum and petrochemicals. The business of KOSUN is spread all over the world. In 2016, the domestic trade accounts for 70% and foreign trade for 30%, and the foreign customers are mainly in Russia, Central Asia, Southeast Asia and North Africa. (Editor:Kosun Lily.Wang)
Mud Tanks for Sale:Mud tanks play an important role in a solids control system. It is the base of solids control equipment, and also the carrier of drilling fluids. Solids control equipment that are all mounted on the top of mud tanks include the followings:
-Vertical slurry pump
Drilling fluids flow into the shale shaker directly after it returns to the surface of the well, and the solids that are removed by the screen would be discharged out of the tank, and the drilling fluids with smaller solids would flow through the screen into mud tank for further purification. A centrifugal pump sucks the shaker-treated fluids up to the desilter or mud cleaner for further purification. And vertical slurry pump is used to pump the drilling fluids up to the centrifuge, and a mud pump would pump the drilling fluids from mud tank into the borehole after it is treated by centrifuge and the circulation system continues.
The number of the mud tanks that are needed on the drilling rig depends on the depth of the well, and also the mud demands of drilling. Normally the shale shaker and vacuum degasser and desander are mounted together on the same mud tank as the first tank at the oilfield, while desilter and centrifuge on the second tank. Also, the drilling rig has other different tanks such as a reserve tank, emergency tank, etc.
KOSUN designs and manufactures various types of tank including mud tank, water tank, oil tank, etc. KOSUN mud tanks for sale are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. According to different working conditions, mud tanks can be customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.
Water Based Mud Storage Tanks, or mud tank for short. As a mud carrier, mud tank is an indispensable part in mud circulation system, and it can complete weighting, mixing, solid-liquid separating, degassing and other processes. Mud tank carries the mud circulating between well head and mud pump. The solid phase in mud are separated stage by stage through relevant solids control equipment on mud tanks and then the drilling fluids is concocted in the mixing and weighting system to meet drilling requirements.
KOSUN Mud Tank is often rectangle with its base constructed by H-shape steel as the main frame and other building materials, made to be skid mounted after satisfying the strength requirement.
Mud Tank(Water Based Mud Storage Tanks) dopts centralized electric control; heating and heat preservation system applied for tank body in polar regions. When used in drilling blocks, KOSUN Mud Tank has the following advantages: ensuring no mud loss, reducing environmental pollution, lowering labor intensity and satisfying drilling requirements timely through mud mixing. KOSUN can also design and manufacture mud tanks according to customers’ specific requirements.
KOSUN Oilfeild Mud Tank adopts mode of centralized electric control, which means all of its pipes manifold ( including cement mixing pipe manifold, mud gun pipe manifold, mud pumping pipe manifold, resupplying pipe manifold ) are all built-in so as to make their installation, dismantlement and transportation very handy.
In the polar regions, these mud tanks are especially advantageous, being equipped with heating supply system and thermal insulation system. When applied in drilling blocks, KOSUN Mud Tank has also got the advantages as below: ensuring the conservation of mud, reducing environmental pollution, lowering labor intensity and satisfying requirements of drilling timely via the quick concoction of drilling fluids. (Editor:Kosun Lily.Wang)
The shale shaker is the first stage of solids control equipment in drilling purifi-cation system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated. KOSUN linear motion shale shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.
Secend stage solids control equipment – Desander In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm. Characteristics of desander by Kosun:1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance.3. Compact design with small footprint. 4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.
Third stage solids control equipment– Desilter In the 3rd stage of solids control for drilling mud, the desilter by Kosun makes separations between 15 and 45 μm. Characteristics of desilter by Kosun: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.
For more information about solids control equipment,please contact us by email!(Editor:Kosun Lily.Wang)
According to foreign media reports, recently, India plan to Invest 50 billion rupees(about $ 610 million) to Bangladesh River Dredging Treatment Project. In most people’s understanding, river dredging slurry management is a simple environmental clean-up project, but why India invest so much on the Bengal River Dredging Management Project?
The necessity of India invest in Bangladesh river dredging slurry management projects :
Soupansi River is between India and Bangladesh border with a total length of 470 km. The invest ratio of India and Bangladesh is 4: 1. During two-year period, from February 2018 to 2020, after the river dredging slurry management project completed, the pressure of goods transport will be relieved. The river dredging mud treatment project can save a lot of costs. It can also drive the river cross-strait economic development, resulting in immeasurable economic value.
Method of India River Dredging Slurry Management
India River Dredging Slurry Management method is the cutter suction dredging, this method is slower. And the developed countries adopted a full set of River Dredging Slurry Management system. The system consists of a dryer, a centrifuge and a mud cleaner, which uses physical separation technology to quickly separate the sludge into a recyclable solid dry powder, and the treated water is available for industry.
Xi’an KOSUN is committed to resource conservation and environmental protection, based on environmentally friendly separation machinery and equipment manufacturing, to provide customer solid waste treatment related products and services.KOSUN Slurry Management equipment are now used in the construction machinery, industrial sludge treatment, rivers and lakes sludge and municipal sludge treatment and Disposal, soil remediation, comprehensive utilization of tailings six areas. KOSUN will gradually be developed into a environmental protection integrated service providers with system integration, complete sets of equipment, construction, commissioning operations, maintenance and management.(Editor:Kosun Lily.Wang)
At present, China’s is becoming more and more serious, the original river water regulation and flood control disaster prevention function is reduced, the government have paid a sufficient attention to river dredging and has been made a target to development Ecological Water Conservancy.
What is the current river dredging technology? 1.Draining dredging:
For the less functional river, you can build temporary cofferdam in the river construction section, and after the river water drain,it can be divided into dry dredging and hydraulic dredging. 2.Underwater dredging:
Underwater dredging is to put the dredging equipment on the ship, taking the dredging ship as a construction platform, the surface of the operation of the dredging equipment will be sludge excavation, transported by the pipeline to the shore yard. Underwater dredging has the following methods.
-ordinary cutter suction dredging
– bucket wheel dredging 3.Environmental dredging:
a.Water quality improved environmental dredging
b. In the construction of the dredging river when the water as much as possible to avoid pollution.
KOSUN is a solid-liquid separation expert with more than 20 years experience and oil field environmental protection company, we can not only provide river dredging process design,but also provides sludge dewatering equipment, tailings treatment equipment, mud separation equipment and so on.
Do you know what the important things are for oil drilling fields? Maybe there are two things we should consider, one is how to improve oil drilling work efficiency, and the other one is how to protect the environment around the oil drilling fields. Today KOSUN want to share our ideas about solving the two questions. When we prepare to answer the two questions, we will mention two system: solids control system and drilling waste management.
Firstly, how to improve work efficiency in oil drilling works?
Generally speaking, there are many ways to reach this goal, at the same time, with the development of oil drilling fields, more and more new products come into our life and work, high quality and high tech to provide a high efficiency oil drilling works. About this question, KOSUN gives our own answer – Solids Control System.
KOSUN solids control system, which is also called mud system, you can use them in any kind of oil drilling fields. Why I said our solids control system or mud system could solve the problem of work efficiency? The reason is that our solids control system is constituted of high quality solids control equipment, such as mud tank, shale shaker, decanter centrifuge, mud cleaner, shale shaker screen, vacuum degasser, sand pump, etc. Usually, if we just use single solids control equipment, maybe the work efficiency will be lower than our expectation; while if we use newly technology to combine the different solids control equipment together, and test them until working smoothly, we must to say we have reached the goal of improving oil drilling work’s efficiency. That’s why KOSUN Solids Control System could provide you a high work efficiency guarantee.
Second, how to protect the environment around our oil drilling fields?
-KOSUN drilling waste management.
Just as we know, with the development of society, people have a strong mind about environment protection; we all know the importance of environment-friendly or eco-environment, we all know the importance to balance the economy development and environment protection, which is the same to our oil drilling works.
KOSUNhave researched and manufactured our latest equipment – vertical cutting dryer, which is the core equipment for our drilling waste management equipment (it is also called drilling cuttings management system). Different models could meet your multiple demands in oil drilling works, especially for environment protection during the oil drilling works.Besides the cutting dryers, there are also some other important equipment for the whole drilling waste management equipment, such as decanter centrifuge, screw pumps, sand pump, screw conveyor, mud tank, etc. the whole solids control equipment could be combated together via new technology, and then provide an amazing working results, such as good environment protection.
The above two points are about KOSUN solids control system and drilling waste management equipment, they are two different types system or unit, but they are the same in some extent. You could find the difference between the two systems, while you can also find the similar points between them.
The solids control system/mud system and drilling waste management equipment are the big success for KOSUN, more and more customers and partners choose these two systems used into their overseas oil drilling platforms. Anyway, solids control system and drilling waste management unit are born to improve your oil drilling work efficiency and protect the oil drilling fields environment.
Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid.
The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore. In oilfield industry,linear motion shale shakerare widely used for drilling mud solids cotrol of oil gas well drilling for rig.
KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.
KOSUN Linear Motion Shale Shaker are ideal for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections or while heavy-volume solids are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.
KOSUN DS Series Desander is an economical and practical desanding device. It is used as the second stage of solids control system, separates solid particles within 44-74μm and ensure better treatment of previously treated mud in the next stage equipment.
Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan.
Clamp type for easy maintenance.
Compact design with small footprint.
Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities.
Flexible fast connection are available for user assembly.
Solids control equipment by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.KOSUN is the leader in China’ s drilling solids control industry and an integrated provider of global drilling solids control and waste management services. Kosun was founded in 1992 which was the earliest enterprise manufacturing oil & gas drilling solids control equipment and separation machines, and was listed among the first group of private enter-prises in the field of China oil equipment.
In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste management standard.
Drilling Waste Management System Features:
Good Result of Water-based Mud: 6%-10% Water Content.
Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
Stable Performance:KOSUN Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
Environmental and Economical: This cutting dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.
Drilling waste management has put forward higher requirements with the constant improvement of the environmental protection requirement. It can not only be very good to solve the environmental problems, but also can do recycling to the waste of the solids control system. While drilling cutting management system maximize retains the useful mud, and it concentrated solidify after processing of drilling cuttings. That helps to reduce the destruction of the environment in oil filed worker.
In the process of oil and gas drilling, general shallow wells would use water-based mud, and deep wells would use oil-based mud, that makes conventional solids control equipment work effectively on recovery of heavy metal and stone and useful drilling fluid. However, these cutting fluids containing heavy metals and solids (presumably oil content at 12%~18%) would caused great damage on nearby vegetation, soil, groundwater and other natural environment building and human living environment if they are not managed to emissions.
KOSUN is the professional Drilling Waste Management Manufacturer and exporter. KOSUN can design and produce the Drilling Waste Management system and Drilling Waste Management equipment as requirment of customers.