Drilling Waste Management System Features

In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste management standard.

drilling waste management system
drilling waste management system

Drilling Waste Management System Features:

  1. Good Result of Water-based Mud: 6%-10% Water Content.
  2. Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
  3. Stable Performance:KOSUN Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
  4. Environmental and Economical: This cutting dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.

Drilling waste management has put forward higher requirements with the constant improvement of the environmental protection requirement. It can not only be very good to solve the environmental problems, but also can do recycling to the waste of the solids control system. While drilling cutting management system maximize retains the useful mud, and it concentrated solidify after processing of drilling cuttings. That helps to reduce the destruction of the environment in oil filed worker.

drilling waste management equipment
drilling waste management equipment

In the process of oil and gas drilling, general shallow wells would use water-based mud, and deep wells would use oil-based mud, that makes conventional solids control equipment work effectively on recovery of heavy metal and stone and useful drilling fluid. However, these cutting fluids containing heavy metals and solids (presumably oil content at 12%~18%) would caused great damage on nearby vegetation, soil, groundwater and other natural environment building and human living environment if they are not managed to emissions.

KOSUN is the professional Drilling Waste Management Manufacturer and exporter. KOSUN can design and produce the Drilling Waste Management system and Drilling Waste Management equipment as requirment of customers. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

Tel.: +86 29 87304914/86-13891934239

Email:lily.wang@adkosun.com

Contact person: Lily Wang

Company Video:https://www.youtube.com/c/KosunSolidControl

Online consulting:

http://www.kosun.com

http://www.kosunscreen.com

http://kosunshaker.com

http://hankoresources.com

River Dredging Technological Design

The following figure is the basic River Dredging Technological Design Layout plan:

river dredging technological design
river dredging technological design
river dredging technological design2
river dredging technological design2

The KD-425 Slurry Treatment System consists of scalping shaker module, desanding module and desilting module. Equipped with coarse-mesh screens, the scalping shaker module is used to remove big particles. The desanding module is equipped with two desanding cyclones, and the desilting module is equipped with six desilting cyclones, and a dual-deck shaker is used as the underflow shaker for desander and desilter respectively.

The mud falls into the collecting box via scalping shaker, and then is conveyed to the desanding module through a connecting trough. The desanding module is equipped with a desander having two 18” cyclones in diameter and is capable to remove sand from the mud. The desilter with six 6” cyclones in diameter can further separate the mud as required.

river dredging technological design
river dredging technological design

1) KD-450 de-sanding module consists of coarse vibrating sieve, fine vibrating sieve, desanding cyclone, main container, mud tank and gravel pump.

2) Vibrating screen sieve angle can be adjusted, the adjustment range of -1 ° ~ +5 ° (sieve surface inclination upward positive angle).

3) Screen material for the polyurethane, the type of embedded steel frame.

4) Screen locking system for non-metallic expansion fastener locking system.

5) Desander cyclone working pressure of 0.04 ~ 0.2MPa, equipped with a pressure gauge.

6) Desander cyclone for the polyurethane material.

7) Feed pressure can be adjusted by butterfly valve.

8) Desander with a pump for the gravel pump.

9) Rinse the screen with a jet nozzle with a small rotation angle. The pump is owned by the customer.

10) Due to the high liquid pressure, all critical wear areas that may be corroded are welded with additional protective plates or increase the thickness of the pipe wall.

Centrifugal separation system:

1) Centrifugal separation system consists of a basket filter, two centrifuge feed screw pump, two horizontal centrifuges and water treatment tank.

2) centrifugal separation system using modular design and equipped with a walkway, vertical ladder and guardrail,it is safe for Maintenance staff to maintenance operation.

Need more information about River Dredging Technological Design,please contact us!(Editor:Kosun Lily.Wang)

Tailings Management Process Design

In recent years,protecting the environment is becoming more and more important to the whole human beings.How to properly management the tailings(gold mine tailings,coal mine tailings,mine tailings, copper mine tailings,telluride mine tailings) has been a primary problem for the mining business with the government increased environmental protection efforts.(Tailings Management Process Design)

tailings management process design
tailings management process design

The following is the commonly tailings management process design and method:

After the tailings went into the tailings pool, using the pump made it into the mud cleaner, this divided into two parts:

1. The underflow from the desilter falls onto filter press or fine-screen shaker for dewatering, and dried solids are recycled.

2. The overflow from the desilter is separated by centrifuge into liquid and solids, and the liquid is recycled and the solids are dried for recycling.

tailings management process plan
tailings management process plan

Need more information about tailings management process design,please contact us!(Editor:Kosun Lily.Wang)

What is Solids Control?

Solids control is a technique used in the drilling rigs to separate the solids crushed by the drill bits that are brought to the well surface. When unwanted solids are efficiently removed from the circulation system, the fluids in the wells are of highest quality. Efficient Solids Control results into less replacement of fluids, less waste and few additives that are needed to be removed and disposed. This also significantly decreases the risk of downhole related problems due to excessive solid contents in the drilling fluid.

solids control
solids control

Normally, solids control system contains five stages: the mud tank, shale shaker, vacuum degasser, desander, desilter, and centrifuge. The shale shaker is used to separate big solids with diameter above 75μm, the desander addresses solids from 45-74μm, and the desilter segregates solids between 15-44μm. Sometimes the desander and desilter are combined as one high efficiency mud cleaner. When air enters the drilling fluids, a vacuum degasser is used to separate the air. When there is no air in the mud, the degasser works as a big agitator. All these stages are mounted on the top of the mud tank. After separating the solids, the clean mud can be pumped into the borehole again.

Recent advances in solids control include the creation of a closed loop system which allows for increased environmental control and reduction in the potential for spills of drilling fluids. Several US states have either passed or are considering the implementation of closed loop systems, particularly for hydro-fracturing operations.

solids control system
solids control system

KOSUN solids control system includes shale shaker, decanter centrifuge, desander, desilter, vacuum degasser, sand pump, agitator and mud tank, and horizontal decanter centrifuge and disc centrifuge. (Editor:Kosun Lily.Wang)

Kosun- Solids Control Company

Tel.: +86 29 87304914/86-13891934239

Email:lily.wang@adkosun.com

Contact person: Lily Wang

Company Video:https://www.youtube.com/watch?v=X7mtwj1ktGg

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://kosuncentrifuge.com

http://solid-control.com

KOSUN Stage 3 Solids Control

Solids control, or solids control equipment (Stage 3 Solids Control)by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.
1.Mud agitator – Kosun producing the drilling mud agitator mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.
2. Drilling Mud Cleaner: Combing desander and desilter, the Drilling mud cleaner by Kosun can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.In the 2 or 3 stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment.
3. 3 phase Decanter Centrifuge: 3 phase decanter centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.
3 phase Decanter Centrifuge
3 phase Decanter Centrifuge
4. Desilter: In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.
5. Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.
6. Centrifugal Pump: When transporting drilling mud, the centrifugal pump by Kosun can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.

KOSUN Main Solid Control Unit

Main Solid Control Unit:

Solid Control Unit
Solid Control Unit

1. Drilling Mud Cleaner: Combing desander and desilter, the Drilling mud cleaner by Kosun can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.In the 2 or 3 stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment.

2.Mud agitator – Kosun producing the drilling mud agitator mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.

3.3 phase Decanter Centrifuge: 3 phase decanter centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.

3 phase Decanter Centrifuge
3 phase Decanter Centrifuge

4.Desilter: In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.

5.Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.

6.Centrifugal Pump: When transporting drilling mud, the centrifugal pump by Kosun can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.

Need more information about Solid Control Unit: http://www.kosuneco.com/category-79.html

Oilfield Solids Control,oilfield solids control equipment-KOSUN

In the oilfield drilling industry, drilled solids within the drilling fluid must be removed in order to allow re-use of the drilling fluid. Efficient removal of these drilled solids results in considerable cost savings to energy companies through proper Oilfield Solids Control, reducing the treatment cost of drilling fluid, as well as protecting against catastrophic downhole tool damage and failures.

Oilfield Solids Control
Oilfield Solids Control

KOSUN Industries centrifuge is designed to remove the drilled solids from the drilling fluid, which allow for:

-Increased penetration rates

-Minimal drilled solids concentration

-Substantial cost savings through reduced drilling fluid maintenance, disposal costs and downhole tool protection.

-Separation of environmental and oilfield drilling fluids allowing for less environmental impact.

KOSUN has the experience that is required to design custom tailored strip sites for various applications.We understand that each application is unique and has different variables. By doing an engineering design we are able to identify target process rates, fluid parameters into and out of the site, surface equipment size restraints and deliver our clients with custom packages to suit their specific needs.

KOSUN Solids Control manufacture equipment for Oil Gas drilling mud solids control system,HDD(Horizontal Directional Drilling) mud reycling System,mining and industrial slurry sepration.KOSUN Solids Control system are wildly used for both onshore and offshore oilfield drilling rig,HDD drilling rig. Shale Shaker, Mud Cleaner ,Desander ,Desilter, Centrifuge, Agitator, Mixing Hoppers, Flare Igniter, Mud Tanks, Pumps, Degassers for sale.

For more information about Oilfield Solids Control,oilfield solids control equipment,please contact us. (Editor:Kosun Lily.Wang)

Kosun- Solid Control Company
Tel.: +86 29 87304914/86–13891934239
Email:lily.wang@adkosun.com
Contact person: Lily Wang
Company Video:https://www.youtube.com/watch?v=X7mtwj1ktGg
Online consulting:
http://www.kosun.com
http://www.kosuneco.com
http://kosuncentrifuge.com

KOSUN Solids Control System Project Going Well

KOSUN was founded in Xi’an China in 1992. At present, KOSUN is smoothly conducting continuous production of several sets of solids control system ordered by a customer and the project progress is drawing to a close.

Solids control system is also called drilling fluids purification system, primarily applied for solids control and solid-fluid separation in drilling fluids so that the drilling mud might be recycled. Consisted of 3-7 module composite tanks and configured with 4 phases of purification equipment, it is fit for 2000-7000 meter oil drilling processes. The whole system is innovative with the bottoms of its purification tanks made to be conical and its edges equipped with mud agitating system to prevent solids from depositing. Besides, its tanks and bins may be comparted or united depending on the demands of drilling processes. Each of them is connected to another via pipe network in which the valves at the bottom of suction pipes are flexible while being opened, but can turn to be a good seal when closed.

This batch of solids control equipment includes centrifuges, vacuum degassers, cleaners, mud agitators, shear pumps, screw conveyors, etc.

During the rough time of the oil & gas industry, KOSUN is still deeply trusted by numerous customers at home and abroad by dint of over 20 years of profound brand and technology accumulations, favorable market reputation, etc. KOSUN will provide higher-quality products and more perfect service systems in return to our customers.(Editor:Kosun Lily.Wang)

Kosun- Solid Control System Company

Tel.: +86 29 87304914/86-13891934239

Email: sales@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosuneco.com

http://www.kosun.com