Advantages and Features of KOSUN Mud Cleaner

In the second or third stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment. Combing desander and desilter, the Drilling mud cleaner can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.

mud cleaner
mud cleaner

Advantages and Features of  Mud Cleaner:

  1. Polyurethane ( PU ) material, high-chromium cast iron or ceramic to make desander and desilter cones.
  2. Desander cones can be installed between one and three 10″ desander cones, each cone can process 500 GPM and makes a separation between 45 and 75 μm.
  3. Desilter cones can be installed between eight and twenty 4″ or 5″ desilter cones, each cone can process 80 GPM, and makes a separation between 15 and 45 μm.
  4. Mechanical Deck is adjustable during operation, reliable performance.
  5. Compact design with small footprint, with top feed and weir feed two option.
  6. Hook-strip shaker screen for fast screens changing with screens.

Solids control, or solids control equipment by KOSUN – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.  We can also supply Decanter Centrifuge, Linear Motion Shale Shaker, Balanced Elliptical Motion Shaker, Hydrocyclone, Vacuum Degasser, Drilling Fluid Tank, Submersible Slurry Pump, Centrifugal Pump, Screw Pump, Diesel tank, Shear Pump, Shale Shaker Screen and so on.

Founded in 1992, Xi’an KOSUN Machinery Co., Ltd. (KOSUN) is a high-tech enterprise integrating R&D, production and sale of solid-liquid separation equipment and systems, which can provide diversified solid-liquid separation solutions in the fields of engineering construction, environmental protection, petroleum and petrochemicals. The business of KOSUN is spread all over the world. In 2016, the domestic trade accounts for 70% and foreign trade for 30%, and the foreign customers are mainly in Russia, Central Asia, Southeast Asia and North Africa. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Mud Tanks for Sale-KOSUN

Mud Tanks for Sale:Mud tanks play an important role in a solids control system. It is the base of solids control equipment, and also the carrier of drilling fluids. Solids control equipment that are all mounted on the top of mud tanks include the followings:

-shale shaker

-vacuum degasser

-desander

-desilter

-centrifuge

-mud agitator

-Vertical slurry pump

Drilling fluids flow into the shale shaker directly after it returns to the surface of the well, and the solids that are removed by the screen would be discharged out of the tank, and the drilling fluids with smaller solids would flow through the screen into mud tank for further purification. A centrifugal pump sucks the shaker-treated fluids up to the desilter or mud cleaner for further purification. And vertical slurry pump is used to pump the drilling fluids up to the centrifuge, and a mud pump would pump the drilling fluids from mud tank into the borehole after it is treated by centrifuge and the circulation system continues.

mud tanks for sale
mud tanks for sale

The number of the mud tanks that are needed on the drilling rig depends on the depth of the well, and also the mud demands of drilling. Normally the shale shaker and vacuum degasser and desander are mounted together on the same mud tank as the first tank at the oilfield, while desilter and centrifuge on the second tank. Also, the drilling rig has other different tanks such as a reserve tank, emergency tank, etc.

KOSUN designs and manufactures various types of tank including mud tank, water tank, oil tank, etc. KOSUN mud tanks for sale are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. According to different working conditions, mud tanks can be customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.

3 Stage Gradual Separation Equipment in Solids Control

First  stage solids  control  equipment shale  shaker

solids control
solids control

The  shale  shaker  is  the  first  stage  of solids  control  equipment  in  drilling  purifi-cation  system.  It  can  remove  cuttings above 75μm brought  from  the  drilling  well to  leave  the  liquid  with  smaller  particles into  the  tanks  below,  which  will  flow  into next  grade  solids  control  equipment  to  be treated. KOSUN  linear  motion  shale shaker  is  especially effective  while  drilling  top-hole  sections where  heavy  and  high-volume  solids  are usually  encountered.  In  these  intervals, shakers  may  generate  powerful  G-forces and  its  effective  vibrating  motion  can quickly  remove  the  dense  solids  from screens  and  particles  from  wells.

shale-shaker
shale-shaker

Secend  stage solids  control   equipment –   Desander In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm. Characteristics of desander by Kosun:1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan. 2. Clamp type for easy maintenance.3. Compact design with small footprint.  4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities. 5. Flexible fast connection are available for user assembly.

Desander
Desander

Third stage solids  control  equipment Desilter In the 3rd stage of solids control for drilling mud, the desilter by Kosun makes separations between 15 and 45 μm. Characteristics of desilter by Kosun: 1. 100% Polyurethane ( PU ) material to make desilter cones for longer lifespan. 2. Clamp type for easy maintenance. 3. Compact design with small footprint. 4. Flexible options for 8, 10, 12, 16 or 20 pieces of 4″ or 5″ cones for different capacities. 5. Flexible fast connection is available for user assembly.

Desilter
Desilter

For more information about solids control equipment,please contact us by email!(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker for Drilling Fluids Solids Control

Shale shaker for solids control are devices that remove drill cuttings from the drilling fluid while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping down costs associated with the drilling fluid.

solids control
solids control

The basic design consists of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shakes or vibrates the drill cuttings, commonly shale shaker, across and off of the screens as the drilling fluid flows through them and back into the drilling fluids processing system, often called a mud system. This separates the drill cuttings, often called solids, from the drilling fluid so that it can be recirculated back down the well bore. In oilfield industry,linear motion shale shakerare widely used for drilling mud solids cotrol of oil gas well drilling for rig.

drilling fluids shale shaker
drilling fluids shale shaker

KOSUN Linear Motion Shale Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

KOSUN  Linear Motion Shale Shaker  are  ideal  for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions. When drilling top-hole sections  or  while  heavy-volume  solids  are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

China manufacturer KOSUN Solids Control offer the world with drilling mud shale shaker equipments. We are an exporter of drilling fluids shale shaker for Indian, Russian,middle east.etc. Buy Linear motion shale shaker from China manufacturer. Your best shale shaker deal starts here.

Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

Second Stage Solids Control Equipment- Desander

KOSUN DS Series Desander is an economical and practical desanding device. It is used as the second stage of solids control system, separates solid particles within 44-74μm and ensure better treatment of previously treated mud in the next stage equipment.

Desander
Desander

Features & Benefits of KOSUN Desander:

  1. Polyurethane ( PU ) material or high-chromium cast iron to make desander cones for longer lifespan.
  2. Clamp type for easy maintenance.
  3. Compact design with small footprint.
  4. Flexible options for 1, 2 or 3 pieces of 10″ or 12″ cones for different capacities.
  5. Flexible fast connection are available for user assembly.
desander
desander

Solids control equipment by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.KOSUN is the leader in China’ s drilling solids control industry  and an integrated provider of global drilling solids control and waste management services. Kosun was founded in 1992 which was the  earliest  enterprise manufacturing oil & gas drilling solids control equipment and separation machines, and was listed among the first group of private enter-prises in the field of China oil equipment.

Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

Drilling Waste Management System Features

In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste management standard.

drilling waste management system
drilling waste management system

Drilling Waste Management System Features:

  1. Good Result of Water-based Mud: 6%-10% Water Content.
  2. Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
  3. Stable Performance:KOSUN Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
  4. Environmental and Economical: This cutting dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.

Drilling waste management has put forward higher requirements with the constant improvement of the environmental protection requirement. It can not only be very good to solve the environmental problems, but also can do recycling to the waste of the solids control system. While drilling cutting management system maximize retains the useful mud, and it concentrated solidify after processing of drilling cuttings. That helps to reduce the destruction of the environment in oil filed worker.

drilling waste management equipment
drilling waste management equipment

In the process of oil and gas drilling, general shallow wells would use water-based mud, and deep wells would use oil-based mud, that makes conventional solids control equipment work effectively on recovery of heavy metal and stone and useful drilling fluid. However, these cutting fluids containing heavy metals and solids (presumably oil content at 12%~18%) would caused great damage on nearby vegetation, soil, groundwater and other natural environment building and human living environment if they are not managed to emissions.

KOSUN is the professional Drilling Waste Management Manufacturer and exporter. KOSUN can design and produce the Drilling Waste Management system and Drilling Waste Management equipment as requirment of customers.

Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

River Dredging Technological Design

The following figure is the basic River Dredging Technological Design Layout plan:

river dredging technological design
river dredging technological design
river dredging technological design2
river dredging technological design2

The KD-425 Slurry Treatment System consists of scalping shaker module, desanding module and desilting module. Equipped with coarse-mesh screens, the scalping shaker module is used to remove big particles. The desanding module is equipped with two desanding cyclones, and the desilting module is equipped with six desilting cyclones, and a dual-deck shaker is used as the underflow shaker for desander and desilter respectively.

The mud falls into the collecting box via scalping shaker, and then is conveyed to the desanding module through a connecting trough. The desanding module is equipped with a desander having two 18” cyclones in diameter and is capable to remove sand from the mud. The desilter with six 6” cyclones in diameter can further separate the mud as required.

river dredging technological design
river dredging technological design

1) KD-450 de-sanding module consists of coarse vibrating sieve, fine vibrating sieve, desanding cyclone, main container, mud tank and gravel pump.

2) Vibrating screen sieve angle can be adjusted, the adjustment range of -1 ° ~ +5 ° (sieve surface inclination upward positive angle).

3) Screen material for the polyurethane, the type of embedded steel frame.

4) Screen locking system for non-metallic expansion fastener locking system.

5) Desander cyclone working pressure of 0.04 ~ 0.2MPa, equipped with a pressure gauge.

6) Desander cyclone for the polyurethane material.

7) Feed pressure can be adjusted by butterfly valve.

8) Desander with a pump for the gravel pump.

9) Rinse the screen with a jet nozzle with a small rotation angle. The pump is owned by the customer.

10) Due to the high liquid pressure, all critical wear areas that may be corroded are welded with additional protective plates or increase the thickness of the pipe wall.

Centrifugal separation system:

1) Centrifugal separation system consists of a basket filter, two centrifuge feed screw pump, two horizontal centrifuges and water treatment tank.

2) centrifugal separation system using modular design and equipped with a walkway, vertical ladder and guardrail,it is safe for Maintenance staff to maintenance operation.

Need more information about River Dredging Technological Design,please contact us!

Tailings Management Process Design

In recent years,protecting the environment is becoming more and more important to the whole human beings.How to properly management the tailings(gold mine tailings,coal mine tailings,mine tailings, copper mine tailings,telluride mine tailings) has been a primary problem for the mining business with the government increased environmental protection efforts.(Tailings Management Process Design)

tailings management process design
tailings management process design

The following is the commonly tailings management process design and method:

After the tailings went into the tailings pool, using the pump made it into the mud cleaner, this divided into two parts:

1. The underflow from the desilter falls onto filter press or fine-screen shaker for dewatering, and dried solids are recycled.

2. The overflow from the desilter is separated by centrifuge into liquid and solids, and the liquid is recycled and the solids are dried for recycling.

tailings management process plan
tailings management process plan

Need more information about tailings management process design,please contact us!

What is Solids Control?

Solids control is a technique used in the drilling rigs to separate the solids crushed by the drill bits that are brought to the well surface. When unwanted solids are efficiently removed from the circulation system, the fluids in the wells are of highest quality. Efficient Solids Control results into less replacement of fluids, less waste and few additives that are needed to be removed and disposed. This also significantly decreases the risk of downhole related problems due to excessive solid contents in the drilling fluid.

solids control
solids control

Normally, solids control system contains five stages: the mud tank, shale shaker, vacuum degasser, desander, desilter, and centrifuge. The shale shaker is used to separate big solids with diameter above 75μm, the desander addresses solids from 45-74μm, and the desilter segregates solids between 15-44μm. Sometimes the desander and desilter are combined as one high efficiency mud cleaner. When air enters the drilling fluids, a vacuum degasser is used to separate the air. When there is no air in the mud, the degasser works as a big agitator. All these stages are mounted on the top of the mud tank. After separating the solids, the clean mud can be pumped into the borehole again.

Recent advances in solids control include the creation of a closed loop system which allows for increased environmental control and reduction in the potential for spills of drilling fluids. Several US states have either passed or are considering the implementation of closed loop systems, particularly for hydro-fracturing operations.

solids control system
solids control system

KOSUN solids control system includes shale shaker, decanter centrifuge, desander, desilter, vacuum degasser, sand pump, agitator and mud tank, and horizontal decanter centrifuge and disc centrifuge.

Kosun- Solids Control Company

KOSUN Stage 3 Solids Control

Solids control, or solids control equipment (Stage 3 Solids Control)by Kosun – top solids and liquid separation service provider and stage 3-5 precision solids control system manufacturer in China, serving clients around the world for 25 years.
1.Mud agitator – Kosun producing the drilling mud agitator mainly used to agitate and mix the drilling mud to prevent solids particles from depositing in the circulating tank and to stabilize the performance of drilling fluids.
2. Drilling Mud Cleaner: Combing desander and desilter, the Drilling mud cleaner by Kosun can be the mud cleaner miswaco replacement now, and good quality mud cleaner is for sale now.In the 2 or 3 stage separation equipment for drilling fluids, Drilling fluids mud cleaner by Kosun deals with the mud being treated by the first grade separation equipment.
3. 3 phase Decanter Centrifuge: 3 phase decanter centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.
3 phase Decanter Centrifuge
3 phase Decanter Centrifuge
4. Desilter: In the 3rd stage of solids control for drilling mud, the Desilter by Kosun makes separations between 15 and 45 μm.
5. Desander: In the 2nd stage of solids control for drilling fluids, desander makes separations between 45 and 75 μm.
6. Centrifugal Pump: When transporting drilling mud, the centrifugal pump by Kosun can be used as feeding pump for desander, desilter, or as mixing pump for jet mud mixer.